Stop Replacing. Start Restoring.
Precision roller repairs and asset life extension. We don't just "fix" rollers; we re-engineer them to withstand the specific rigors of high-velocity sortation.
The Disposable Roller Problem
High-velocity sortation puts immense strain on conveyor rollers. Bearing failure, shell wear, and lagging degradation usually lead to the skip. This isn't just a waste of hardware; it's a waste of maintenance budget.
Common Failures
- •Premature bearing failures in high-load zones
- •Shell wear and lagging degradation from constant friction
- •Misalignment causing uneven wear patterns
- •Standard OEM rollers treated as disposables
- •£40-120 per roller replacement costs
Business Impact
- •400-600 roller replacements per year (typical site)
- •£24,000-72,000 annual roller replacement spend
- •2-4 hours maintenance time per batch replacement
- •Landfill waste and environmental impact
- •Constant reactive maintenance draining resources
The Howcroft Solution: Engineering Longevity
Our refurbishment process focuses on the three failure points that matter most
Advanced Bearing Upgrades
We replace standard OEM bearings with high-spec, precision-sealed units designed for low rolling resistance and high-dust environments.
The Result
Reduced motor strain and lower energy consumption across the line
Specialized Recovering & Lagging
Whether it's PVC, Rubber, or Polyurethane, we offer bespoke roller lagging tailored to your grip requirements.
The Result
Improved tracking and reduced noise levels (dB) in the work area—critical for associate safety and comfort
Dynamic Balancing & Shaft Inspection
Every repaired roller undergoes rigorous inspection. We check for concentricity and shaft integrity to ensure it runs 'true.'
The Result
Eliminates the vibration that causes premature wear on the rest of the conveyor frame
A Howcroft-refurbished roller often outlasts a standard factory replacement
at a fraction of the "new part" cost.
Why Refurbish vs Replace?
Cost Savings
Refurbishment costs 40-60% less than purchasing new rollers, with comparable performance and lifespan.
Extended System Life
Regular refurbishment prevents catastrophic failures and extends the overall life of your conveyor systems.
Environmental Benefits
Reduce waste and carbon footprint by refurbishing existing components rather than manufacturing new ones.
Faster Turnaround
Refurbishment is faster than ordering and waiting for new parts, especially for custom or obsolete rollers.
Our Refurbishment Process
Collection & Inspection
Rollers collected from site and thoroughly inspected
Strip Down
Complete disassembly and cleaning of all components
Re-sleeving
Worn sleeves removed and replaced with new materials
Bearing Replacement
Bearings inspected and replaced if worn
Dynamic Balancing
Precision balancing to eliminate vibration
Testing & Return
Final testing and return to site with warranty
Commonly Serviced Equipment
Roller Types We Service
Key Features of Our Roller Refurbishment Service
Advanced Bearing Upgrades
Replace OEM bearings with high-spec sealed units designed for high-load, low-friction operation
Precision Lagging Specialists
Custom PVC, rubber, or polyurethane lagging tailored to your grip and speed requirements
Dynamic Balancing
ISO G2.5 grade balancing eliminates vibration and prevents downstream wear on conveyor frames
48-72 Hour Turnaround
Complete strip-down, rebuild, and testing in rapid timeframes without compromising quality
Shaft Inspection & Repair
Concentricity checks, micro-crack detection, and shaft reconditioning ensure long-term reliability
Cost Efficiency
40-60% savings vs new rollers with comparable or extended lifespan
Roller Refurbishment Technical Specifications
Repair vs. Replace Cost Calculator
Discover your annual savings with advanced roller refurbishment
Advanced Refurbishment Includes: Premium bearing upgrades, precision balancing, specialty lagging, and extended lifespan guarantee.
Annual Cost: New Rollers
£40,000
Annual Cost: Refurbished Rollers
£9,800
Annual Savings
£30,200
75.5% cost reduction with extended roller lifespan
Calculate Your Savings
See how much you could save by refurbishing rollers instead of replacing them
Your Site Parameters
Active rollers on your sortation system
Average OEM replacement roller cost
How often rollers need replacing
Cost vs. new replacement (typical: 60%)
Note: Calculations assume refurbished rollers last 2.5x longer than standard replacements due to upgraded bearings and balancing.
Annual Savings
£6,840
76% cost reduction
Current Annual Spend
£9,000
With Refurbishment
£2,160
£34,200
5-Year Savings
120
Rollers Avoided Annually
1800kg
CO₂ Reduction Annually
Ready to start saving?
Get a custom quote for your site
Roller Repair FAQs
Find answers to common questions about our services
Have a question not covered here?
Get in TouchRequest a Quote
Get a tailored quote for Roller Repairs. Our team will respond within 4 hours.
Why Howcroft for Roller Refurbishment?
Cost Efficiency
40-60% less than new rollers with comparable performance
Precision Engineering
Dynamic balancing and concentricity testing ensure perfect fit
Bearing Upgrades
Swap OEM bearings for high-spec sealed units
Custom Lagging
Choose PVC, rubber, or polyurethane for your exact grip needs
Fast Turnaround
48-72 hour rebuilds to keep operations moving
Environmental Impact
Reduce waste and carbon footprint vs manufacturing new
Refurbishment ROI
Real cost savings and operational benefits
Cost Reduction vs New
Turnaround Time
Extended Lifespan
Annual Savings (Typical Site)
Implementation at Amazon LBA3: Roller refurbishment program reduced annual roller spend by 60%, eliminated 200+ replacements per year, and delivered £45,000 in savings through extended asset life and reduced waste.
Recommended Contacts for Roller Refurbishment
Connect with our specialized teams for quick support and expert guidance
David O'Neill
Roller Engineering & Refurbishment Lead
Specialization
Bearing selection, lagging systems, balancing diagnostics, shaft repair
Lisa Patterson
Quality Assurance & Testing Manager
Specialization
Dynamic balancing, concentricity testing, load validation, certification
Robert Khan
Logistics & Asset Management
Specialization
Roller collection, tracking, bulk refurbishment programs, bulk scheduling
Sophie Grant
Account Manager - Industrial Services
Specialization
Contracts, volume pricing, refurbishment partnerships, asset lifecycle planning
Need to speak with someone?
Our team is available 24/7 for emergency support and technical inquiries
Get in TouchNeed the Right Parts?
Use our Product Configurator to find the perfect conversion solutions for your roller repair needs
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Related Services
Explore complementary services that work together with Roller Repairs to maximize uptime
Service Coverage Areas
Strategic coverage across the UK with rapid response capabilities
Strong Service Regions
Key Sites Served
Stop Replacing. Start Restoring.
Partner with Howcroft to refurbish and optimize—appealing to both your budget and sustainability goals.
Request Asset Life Extension QuoteReady to Refurbish Your Rollers?
Request a roller refurbishment quote and extend the life of your conveyor system. We'll provide a detailed assessment and turnaround timeline.