Motor Gearbox Repairs
Complete in-house repair facility for motor gearbox units. From diagnosis through to full rebuild, we restore your drives to OEM standard — or better.
The Gearbox Challenge
Motor gearbox failures don't announce themselves—they cascade. By the time you hear the grinding, the damage is done, and your downtime clock is running.
Common Failures
- •Sudden gearbox seizures during peak operation
- •Bearing failures leading to gear tooth damage
- •Oil seal degradation causing contamination
- •OEM replacement units on 8-16 week lead times
- •Emergency procurement costs (£3,000-8,000 per unit)
Business Impact
- •Average 12-18 hours downtime per gearbox failure
- •£40,000+ per hour in lost throughput (typical FC)
- •Cascading failures if not addressed immediately
- •Maintenance teams stretched thin with reactive repairs
- •Annual gearbox replacement costs: £150k+ per site
The Howcroft Approach
We don't just fix broken gearboxes—we diagnose root causes, rebuild to OEM or better specs, and integrate with predictive programs to prevent future failures.
Comprehensive Diagnostics
Full teardown analysis identifies failure modes: bearing degradation, gear wear patterns, seal integrity. We provide detailed reports with root cause analysis and recommendations.
Prevents repeat failures through data-driven insights
OEM-Spec Rebuilds (or Better)
Strip, clean, and rebuild using premium sealed bearings, precision-matched gears, and upgraded seals. Every rebuild meets or exceeds original specifications.
12-month warranty on all rebuilds
Exchange Unit Program
Pre-tested exchange gearboxes available for immediate dispatch while we rebuild your unit. Minimizes downtime and keeps your operation running.
< 24 hour turnaround on exchange units
Predictive Integration
Rebuilt gearboxes can be paired with vibration monitoring to predict next intervention. Move from reactive to planned maintenance windows.
Reduces unplanned downtime by 85%
Proven Results
Real-world impact across logistics operations
Reduction in Unplanned Downtime
Cost Savings vs New Units
Typical Rebuild Turnaround
Warranty on All Rebuilds
Implementation at Amazon MAN1: A proactive gearbox maintenance program eliminated 8 unplanned failures per year, delivering £480,000 in annual benefits through reduced downtime and 60% lower replacement costs.
Our Repair Services
Full Diagnostic Service
Comprehensive testing and fault analysis to identify root causes before we begin repairs.
OEM-Spec Rebuilds
Complete strip-down, cleaning, re-assembly to original equipment manufacturer specifications.
Exchange Units Available
Pre-tested exchange gearboxes ready to ship while we rebuild your unit.
Our Repair Process
Initial Assessment
Receive unit and conduct detailed inspection
Diagnostic Report
Full fault analysis with cost estimate provided
Strip & Clean
Complete disassembly and cleaning of all components
Replace & Rebuild
Worn parts replaced, unit rebuilt to OEM standards
Testing
Comprehensive testing under load conditions
Return & Warranty
Unit returned with 12-month warranty
Commonly Serviced Equipment
Brands We Service
Why Howcroft for Gearbox Repairs?
OEM-Spec Rebuilds
Every repair meets or exceeds original equipment specifications
Rapid Turnaround
48-72 hour rebuilds keep your operation moving
Cost Effective
40-60% cheaper than replacement, with comparable performance
24/7 Emergency Support
Breakdown cover ensures you're never without backup
Extended Warranty
12-month warranty on all rebuilt gearboxes
Predictive Integration
Combines with maintenance programs to prevent future failures
Gearbox Repair Cost Estimator
Compare repair vs. replacement costs including downtime impact
Our Repair Process: Average 3-5 days with exchange unit available. Includes full diagnostic and 12-month warranty.
Replace New Gearbox
£3,500
+ £24,500 downtime cost
= £28,000
Repair Existing Unit
£1,575
+ £7,350 downtime cost
= £8,925
Total Savings with Repair
£19,075
Plus faster restart time with exchange units available
Gearbox Repair FAQs
Find answers to common questions about our services
Have a question not covered here?
Get in TouchRequest a Quote
Get a tailored quote for Gearbox Repairs. Our team will respond within 4 hours.
Need the Right Parts?
Use our Product Configurator to find the perfect conversion solutions for your gearbox repair needs
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Related Services
Explore complementary services that work together with Gearbox Repairs to maximize uptime
Service Coverage Areas
Strategic coverage across the UK with rapid response capabilities
Strong Service Regions
Key Sites Served
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Get a fast, no-obligation quote for your gearbox repair or rebuild. Our team will assess your requirements and provide a detailed estimate within 24 hours.